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t electric spark multiple cutting wire cutting machine-0

DK7763C/T Multi-cut Wire EDM Machine

  • Overview
  • Main Parameters
  • Control System Function
  • Recommended Products

Technical Specification
1. Main Technical Parameters of the DK7763C/T Deluxe
Item Unit Specification
Travel Range
– X-axis (CNC) mm 800
– Y-axis (CNC) mm 630
Worktable
– Table Size mm 1140 × 750
– Maximum Load Capacity kg 1000
Maximum Cutting Taper °/mm 3°/6°
Maximum Workpiece Thickness mm 600
Handwheel Travel per Revolution mm 4
Optimal Surface Roughness μm
First Cut: Ra ≤ 2.0
After Trimming Cuts: Ra ≤ 0.8
Working Fluid System
Filtration Precision mm 0.005
Water Tank Capacity L 110
Working Method Differential Pressure Filtration System
Electrode Wire Diameter mm φ0.12 – φ0.18
Maximum Wire Storage Length m 320
Pulse Equivalent mm 0.001
Maximum Cutting Speed mm²/min ≧150
Power Supply Requirement KVA 2 (3φ ~ 380V 50Hz)
Operating Environment Temperature: 10–35°C, Humidity: 3%–75% RH
Maximum Machining Current A 8
Machine Body(C Type and T Type May Differ)
– Weight kg 3200
– Overall Dimensions mm 2100 × 1800 × 1800
CNC Software HL Medium-Speed Integrated CNC Control
CNC Cabinet Upright Cabinet

2. Control Cabinet Function Description
No. Function Description Remarks
1 Integrated programming and control software
2 Graphical tracking
3 Arbitrary angle rotation
4 Symmetrical machining
5 Wire break protection
6 Automatic shutdown upon program completion
7 USB read/write functionality
8 Four-axis coordinated cutting
9 Automatic retraction on short-circuit
10 Forward and reverse machining
11 Machining simulation
12 Power failure protection
13 Data conversion for AutoCAD DXF and ISOG formats
14 Molybdenum wire offset compensation
15 Multiple trimming cuts

3. Introduction
3.1 Key Performance Highlights

✦ Medium-Speed Multi-Cut Wire EDM

The DK7763C/T is a medium-speed reciprocating-wire EDM machine designed for first-cut and trimming operations. Its control system supports four-axis coordinated cutting on X, Y, U and V, together with multiple trimming cuts.

✦ Machining Capacity

The machine provides 800 × 630 mm X/Y travel, a 1140 × 750 mm worktable and a 1,000 kg maximum table load. The specified maximum workpiece thickness is 600 mm.

✦ Cutting Performance

The specified maximum cutting speed is ≥150 mm²/min. Actual cutting speed and surface finish depend on the workpiece material and thickness, wire diameter, working fluid, machining parameters and number of trimming cuts.

✦ Surface Finish

The specified surface roughness is Ra ≤ 2.0 μm after the first cut and Ra ≤ 0.8 μm after trimming cuts.

✦ Machining Accuracy After Trimming

For the specified 40 mm-high, 28 mm regular octagonal test piece, dimensional deviation after trimming is 0.009 mm across the vertical section and 0.010 mm across the horizontal section.

✦ Mechanical and Electrical Configuration

The component list specifies P3-grade HIWIN ball-screw assemblies and HIWIN linear guideways. Bearing options are NSK (Japan) or HARBIN (China). Available controller options are HF Integrated CNC and Autocut CNC. Electrical component brands and origins vary by item and configuration; refer to the component table and final quotation for the confirmed build.

3.2 Machine Overview

The DK7763C/T uses an HT300 resin-sand cast structure and supports medium-speed, multi-cut reciprocating-wire EDM. Coordinated cutting is performed on the X, Y, U and V axes. The Z axis is not presented as a fifth coordinated cutting axis. Final controller, bearing, servo and electrical-component selections are confirmed in the machine quotation and configuration list.

3.3 Differences Between the C-Type and T-Type Bed Structures

The DK7763C and DK7763T differ primarily in their machine-bed structures. Compared with the C-type bed, the T-type bed offers a modest improvement in structural stability and is better suited to applications with more demanding stability requirements. The most suitable configuration should be selected according to the workpiece, operating conditions and required machining results. Exact specifications and inspection results are confirmed in the final quotation and factory inspection report.

3.4 Model Selection Guidance

The DK7763C/T provides 800 × 630 mm travel, a 1,000 kg table load and a listed 600 mm maximum workpiece thickness. Compare the DK7750C/T for a smaller envelope or the DK7780C/T for greater X/Y travel and table-load capacity. View the complete HarsMarg multi-cut wire EDM range.

4. Key Component Description
Component Category Origin (Manufacturer) Remarks
Control System
CNC Controller HF Integrated CNC / Autocut CNC Two options available
Mechanical Partsoptional)
Casting Structure Domestic HT300 resin sand casting
Ball Screw Assembly HIWIN, Taiwan Precision Grade P3
Linear Guideways HIWIN, Taiwan
Bearings NSK, Japan / Harbin, China
Electrical Parts
AC Contactor Siemens
Relays Omron
High-Frequency Power Tube Imported from Japan
Transformer Domestic
Servo Motors Delta, Taiwan AC Servo Motor
Others Japan, Taiwan, Joint Ventures

5. Machine Accuracy

In compliance with the national standard GB7926-2015‘Wire EDM Machine Tools (Reciprocating Type)–Precision Inspection’:

Inspection Item Specification
Opposite sides of a 28 mm regular octagonal prism (vertical cross-section) 0.012 mm / 0.009 mm (after trimming) / height 40 mm
Opposite sides of a 28 mm regular octagonal prism (horizontal cross-section) 0.015 mm / 0.010 mm (after trimming) / height 40 mm
X, Y Axis Positioning Accuracy 0.025 mm / within 1000 mm travel
Repeat Positioning Accuracy 0.013 mm / within 1000 mm travel
Surface Roughness (Ra) First cut: Ra ≤ 2.0 μm / After trimming cuts: Ra ≤ 0.8 μm

6. Standard Accessories
No. Accessory
1 Work Light
2 Simple Fixture
3 Electrode Wire Vertical Alignment Device
4 Hand Lever
5 Wire Tensioner
6 Working Fluid System
7 Worktable Splash Guard

7. Included Documentation
No. Documentation
1 Packing List
2 Factory Quality Inspection Report
3 One Copy of the System Operation Manual
4 One Copy of the Machine Tool User Manual

8. After-Sales Service Instructions

✦ From the date of delivery, the supplier provides a one-year mechanical warranty. Under normal operating conditions, the supplier is responsible for free maintenance and replacement of spare parts; however, consumable parts, wear parts, and tools are not covered under the warranty.

✦ After the one-year warranty period, the supplier will provide the necessary spare parts for repairs and offer repair services at reasonable charges.

9. Training

The supplier shall provide free on-site training for 1–2 technical personnel at supplier’s site, with a duration of 1 to 2 days.

No. Item Training Content
1 Programming Instruction on programming techniques
2 Operation Introduction to overall machine structure, startup procedures, and control panel key functions
Program call-up, detailed operation instructions
Operational precautions and safety measures
3 Mechanical Maintenance 1) Overview of mechanical structures:
– Structure of X, Y, Z, U, and V axes
– Hydraulic and lubrication system structure
2) Common mechanical issues and maintenance:
– Wire breakage handling procedures
4 Electrical Maintenance 1) Identification of common electrical components and symbols
2) Basic electrical knowledge introduction
3) Explanation of machine electrical control diagrams
4) Troubleshooting of common electrical faults
5 Testing Practical hands-on testing and machine operation verification

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