Qhov twg yog qhov tseem ceeb tshaj plaws ntawm kev them nyiaj rau kev ua haujlwm?

Electrical Discharge Machining tau pab txhim kho kev tshuaj xyuas ntau yam, muab kev pab tshwm sim cov duab thiab chav ntau yam. Qhov kev tshuaj xyuas no siv zaj tsha uas raug kho los tshem tawm dej ntawm qhov chaw muaj hluvcuas, pab tshwj tsis tau rau kev tsim kho thiab kev ua siab hauv kev tshuaj xyuas. Kev pab tshuj li cas no tau zwm tau rau kev tshuaj xyuas hluv hluv, kev tshuaj xyuas rooj mov, kev tshuaj xyuas khw ntawv hlau, thiab kev tshuaj xyuas khw tshwj xyuas uas kev tshwm sim thiab kev nyob zoo yog qhov tseem ceeb tshaj plaws.

Kev nyhiam tshaj txis los ntawm kev tsim khoom nyob rau hauv vaj tse no tau npuav tseg ntau dua li yam uas kev saw cev feem ntau tuaj yeem ua tau, txawj mus rau kev siv cov chaw siv hluav taws xob siv hluav taws xob hluav taws xob. Qhov kev ua no muab cov phooj ywg tshwj xeeb uas pab rau kev tsim khoom feem ntau, tshpecially thaum ua haujlwm nrog cov khoom siv hlau nyiaj, cov rooj kheej nruab nroog zoo tshaj plaws lossis cov khoom siv uas xav tau kev ntau dua li qhov ntau. Kev paub txog cov phooj ywg tseem ceeb ntawm qhov chaw no pab rau tus neeg tsim khoom tau txais lus txib rau kev tso cov chaw EDM rau hauv qhov kev tsim khoom.

Kev Ntseeg Tau Zoo Thiab Kev Tshwm Txug

Kev Kontrol Kev Ntau Ntau

Kev kho kom muaj kev cuam tshwm tsis meej siv siv kev ntxuav qhov chaw nrog kev ntau dhau rau hauv ±0.0001 inches thaum sau nyob rau hauv kev tsim khoom, yog li ntawd nws yog ib qhov zoo tshaj rau kev kho kom muaj kev cuam tshwm tsis meej rau cov khoom siv rau kev nthuav dav thiab kev siv kho tshuaj ntau. Qhov kev tsim no txiav txim siab kom muaj kev cuam tshwm tsis meej no tsis mu care yuav kom meej lossis tsis meej, vim tias qhov zog ntxuav tsis muaj nyob rau hauv qhov siv tshuaj ntxuav. Qhov tsis muaj zog ntxuav no txo qhov tsis raug thiab qhov tsis txaus ntawm tshuaj ntxuav, uas yog qhov tseem ceeb nyob rau hauv kev kho tshuaj ntxuav uas tsis txaus ntawm kev cuam tshwm tsis meej.

Qhov kev tsim kho tshuab siv tsheb hluv hluv tuaj yeem pab rau tus kws tsim kho tshuab tau txais cov ntaub ntawv zoo tagnrho uas muaj qhov chaw tseem ceeb thiab tseem ceeb uas yuav nyuaj lossis tsis tuaj yeem tsim tshiab los ntawm kev siv cov tshuab ntau dua. Cov cuab yeej CNC advanced uas tau sib xyaw nrog cov tshuab EDM hauv yam ntxwv tuaj yeem pab tshuab kom tsis tas yuav tsum muaj kev kho kom raug rau qhov chaw tso tseg thiab kev siv kheat, kom meej tias cov ntaub ntawv muaj qhov sib xws zoo tagnrho hauv qhov sib npaug ntev. Qhov kev ua lej zoo no tuaj yeem pab rau kev tsim kho tshuab siv hluv hluv los tsim cov khoom siv ntau uas yog qhov tseem ceeb vim tias qhov sib txawv ntawm qhov ntaub ntawv tuaj yeem ua rau muaj kev phom sij lossis kev nyuaj siab.

Qhov Surface Finish Zoo Tshaj Plaws

Qhov kev sib tshuam ntawm kev sib tshuam uas muaj nyob hauv kev kho kom raug sib tshuam tau tsim cov ntxiv rwb thaum sib txawv ntawm 32 mus rau 4 microinches Ra nyob rau hauv kev kho thiab kev xaiv lub electrode. Txawv ntawm kev kho tshuaj, uas tuaj yeem tso caij ntxiv thiab txoj kev tshwm sim, EDM tsim ib qhov chaw tshiab uas muaj txoj kev zoo sib xws nyob rau hauv qhov chaw kho. Qhov kev zoo ntawm qhov chaw no yuav tsum tshem tawm yuav tsum tau ua dua dua rau ntau yam kev siv, kom sov tsawg dua thiab khoom lag luam.

Kev khiav hluas tshuaj ntau yam hauv kev lag luam EDM nyob tam sim no tuaj yeem txhim kho qhov chaw siv hluas thiab lub sijhawm tso hluas, thiaj li tso koj mus cuam tsov tau rau kev lag luam kom zoo li ntawm cov ntaub ntawv tshwj xeeb. Qhov tswj hwm los ntawm kev tsim cov nplaim zoo li ntawm kev lag luam tuaj yeem siv tau hauv kev tsim kho lus tshuaj, tshuab ntxhua rai, thiab kev siv rau kev muab dab neeg kom zoo siab.

Kev Siv Ntau Yam Ntaub Ntawv

Kev Lag Luam Ntaub Ntawv Nyiag

Yam ntau tshaj plaws uas muaj txiaj ntsig ntawm kev them nyiaj sib tham yog nws tus cwj pwm los them nyiaj tsis hais neeg tseem ceeb, xws li cov hlau kho mek fully hardened, carbides, thiab cov superalloys zoo tshaj. Kev them nyiaj noj rau tseem ceeb dua thiab tsis muaj txiaj ntsig thaum qhov tseem ceeb ntawm cov khoom loj dua HRC 45, uas feem ntau yuav tsum tau txhawb ntxuav ntau zaus thiab hloov rooj ntau. EDM tiv thaiv cov teeb meem no los ntawm kev siv nuj nqi sib tham dhau los ntawm kev siv nuj nqi sib tham rau kev tshuab tshuab.

Qhov kev ua no tuaj yeem tshwm meej rau kev sau ua ntej cov khoom siv ua ntej, txhawj xeeb tias tsis muaj qhov tsis zoo los ntawm kev siv kluav txeeg tom qab khi thiab kho. Qhov no pab rau tus neeg tsim khoom tau kho cov khoom kom tiav tom qab khi, nyob rau thaum muaj lub caij uas muaj qhov tseemceeb tshaj plaws thiab muaj qhov tsim nyog tshaj plaws. Qhov kev tshwm sim no tau pab rau kev tsim tshoj hlo sib xyaw ntau thiab kev tsim cov form nrog cov rooj sib cuag thiab cov ntsiab lus sib xyaw ntau.

Kev Pab Siv Lub Ntsws Siv

Kev pab tsim kho los ntawm kev sib ntaus sib tua nyob rau hauv lub tshuab siv cov duab thiab siv cov khoom siv tau, xws li titanium alloys, Inconel, Hastelloy, thiab cov duab composite ceramic tsha. Kev ua haujlwm no ua haujlwm zoo nrog cov khoom uas muaj teeb meem loj rau kev kho tshuab tsha, vim tias lawv muaj qhov tshuaj tseg, kev sib raug zoo lossis kev nyob siab tshaj plaws thaum sau. Qhov kev sib txawv no pab rau cov khaub ncaws xa khoom xaiv cov khoom zoo tshaj los ntawm kev daws teeb meem, thiab tsis yog los ntawm kev kho tshuab.

Cov kev pab cuam tshwj xeej ntawm tus tshuaj siv hluav taws xob siv cov kev pab cuam txheej nruj thiab kho kom sov pov tseg uas pab ruaj nqa tias txoj kev siv khoom rau txhua hom khoom. Cov kev pab cuam no pab kom muaj kev pab ruaj nqa tias tib yam rau txhua hom khoom, thaiv kev siv hlais tsawg, thiab pab kom muaj kev nyhuv siab dua. Tus nqi siv los pab ua khoom tshiab meej pem zoo tau pab ntau qhov chaw nyob hauv cheeb tsam ntawm kev ua tshuaj, kev tsim kho tshuaj rau kev siv hauv xeev, thiab kev ua tshuaj rau kev siv hauv roj tshuaj.

Kev Tsim Khoom Siv Rau Daim Duab Ntawv Nyiaj

Kev Tsim Chaw Nres Hauv Ntawv Nyiaj

Kev them nyiaj sib ntaus yaj yim zoo dua nyob rau kev tsim kho taw qhov nruab nrog, rooj kheub, thiab daim duab uas tsis tuaj yeem tsim los ntawm kev siv tshuab tshuaj tshwj xeeb. Qhov kev ua no tuaj yeem them cov kab nruab nrog thiab me me, cov chaw nqus meej thiab ntev, thiab cov qhov nruab tawg tshaj plaws uas tsis xav tau kev siv tshuab tshwj xeeb lossis kev xaiv tshuab nruj nqoog. Qhov kev tshwm sim no muaj txiaj ntsig tseem ceeb rau kev tsim kho taw qhov rai, cov khoom siv rau sab hauv av uas muaj qhov nqus hluv hluas, thiab cov khoom siv rau kev kho mob uas muaj cov ntaub ntawv nruab nrog tawg tshaj plaws.

Qhov tshua kom tuaj yeem siv kho rau hauv lub ntim me me thaum tsim kho rau hauv qhov loj dua txhooj yeeg pom tias muaj kev pab tshaj plaws ntawm kev siv kho los ntawm kev siv kho nyob rau hauv kev tsim kho tseem ceeb. Cov kev sau paj rwb kev tshuaj, xws li cov rooj raj thiab kev tshuaj siv kho rwb, pab tau tsim cov duab nrog hauv qab zib thiab tshem kheej tias tsis txhob muaj kev hloov pauv hauv qhov chaw thiab cov hmoob hauv qab zib. Qhov kev tsim kho zoo no pab rau cov neeg tsim kho tshuaj xyuas kom zoo dua tsis tas yuav tsum nyob rau hauv qhov kev tsim kho tseem ceeb.

Kho rwb me thiab cov ntaub ntawv kho

Qhov kev tsim kho tshuaj tiv thaiv ntawm kev kho sprocket nrog kev sib tham kho tshuaj tsim kho tau rau kev kho cov kab roj, cov ntaub ntawv zoo, thiab cov khoom siv uas yooj yim khiav rau hauv kev kho tshuaj tiv thaiv. Kev kho tshuaj tiv thaiv feem ntau txawv cov ntaub ntawv thin mus rau hauv kev kho, txawv mus rau hauv kev kho, thiab ua rau muaj kev pheej hmoo thiab kev puav tseg ntawm cov khoom siv. EDM tshem tawm qhov no los ntawm kev kho tshuaj tiv thaiv nrog kev sib tham kho tshuaj tsim kho thiab tsis yog nrog kev tiv thaiv.

Qhov kev tshwm sim no pab tau rau kev tsim kho cov khoom siv nrog qhov thickness ntawm kab roj li 0.005 inches thaum kawm qhov accuracy thiab qhov chaw surface finish. Qhov kev tshwm sim no tuaj meej heev rau kev tsim kho hluas, thaum lub tshuab cavity thiab lub tshuab thin-walled yog txaus siab rau kev ua haujlwm zoo. Qhov kev tshwm sim ntawm kev tshwm sim hauv kev tshwm sim EDM tshiab tuaj yeem pom thiab tshem tawm cov kev nyuaj siab uas tuaj yeem tshem tawm cov ntaub ntawv zoo, kom tau ib qho kev ua haujlwm zoo hauv kev ua haujlwm sib xws.

Kev Nyhuv Siab Tshaj Plaws Thiab Kev Puas Siab Ntau

Txo Qhov Kawg ntawm Kev Siv Daim Tshuab thiab Ntau Ntxiv Kho

Kev kho tshuab siv hluav taws zib tau txo qhov tso siab nyob rau hauv kev kho tshuab nyob nraum lub hom phiaj, vim tias cov roj teeb tsis txaus muaj qhov kawg uas raug sau ua ntej thiab tsis tas muaj qhov ploj tshwm uas feem ntau nyob rau hauv cov tshuab kho mekhanic. Qhov kawg ntawm roj teeb tshwm sim raws li qhov xav tau thiab tuaj yeem kho kom raug los ntawm kev sau program CNC tshaib, thim qhov tsis txaus muaj tshwm sim uas tshav tsis pub tias tsis pub tshwm sim thiab tsis pub tshwm sim.

Cov kev pab cuam tshuam EDM nyob rau hauv kev siv kho tawm rau qhov chaw siv hluvcuam uas tuaj yeem txhim kho qhov ntsiab lus ntawm qhov chaw siv hluvcuam thaum lub sijhawm siv, kom siv tau zoo tagnrho thiab kom khwv yooj yim dua. Qhov tswvyim nyob rau hauv kev tsim hluvcuam los ntawm cov khoom siv uas muaj feem ntau, xws li graphite thiab copper, tuaj yeem pab kom khwv yooj yim dua li lwm yam khoom siv tshuaj sawv cev rau kev tsim kho khoom nyob rau hauv khoom nyob meej. Qhov kev pab tshaj plaws no tuaj yeem ua rau muaj txiaj ntsig loj tshaj plaws rau hauv kev tsim kho khoom uas tsawg kheem thiab muaj qhov ntsiab lus siab uas qhov khwv siv khoom tuaj yeem yog ib qhov ntau tshaj plaws ntawm tag nrho qhov khwv tsim kho.

Kev Siv Tsom Tsis Muaj Kev Kawm

Cov kev pab cuam tshuam sib txig sib xig ntau dua muaj feem ntau tuaj kom ua haujlwm tsis tas li los ntawm kev sau saum npaum thiab kev tswj hauv chaw. Cov kev pab no pab tau ua haujlwm ntev thaum lub sijhawm uas tsis muaj neeg ua haujlwm thiab thaum sab laj, txhim kho kev siv khoom thiab kom dhau plua plav tus nqi rau ib qhov khoom. Cov rooj meej ntoo siv hluav taws xob thiab cov caij nyoog kuaj xyuas tseem pab ntxiv sijhawm uas tsis tas muaj neeg nrog.

Cov kev pab sau saum npaum meej pem zoo tias nyob rau hauv chaw tshuam sib txig sib xig tuaj kom paub pom cov teeb meem thiab kho kom raug tas li, tiv thaiv kev puav tseg thiab txhim kho standard zoo tagnrho. Tus pab sau saum npaum tshiab no pab tau neeg ua haujlwm suav rau ntau chaw ncaj ncees ib puag ncig, txhim kho kev ua siab hauv nej ua haujlwm thaum twv qhov neeg ua haujlwm. Cov kev pab automation no tau pab tshuam sib txig sib xig hluav taws xob yooj yim dua rau cov neeg tsim khoom uas xav nrhiav kev txhim kho tus nqi tsim khoom tab sis tseem txhim kho kev zoo.

Kev nyob zoo thiab Kev hloov kho tshwm sim

Kev coj tur uas muaj kev tshwm sim sib xws

Kev tsim kho tshuab ntaus hluv hluv muaj kev tshwm sim zoo los ntawm kev sau nqi cov ntaub ntawv hluv hluv, kev ntsuas qhov chaw ntawm lub electrode, thiab kev sib dhos dielectric. Cov tshuab EDM nyer tshaj plaws muaj cov sensor npaj thiab cov caij nyoog feedback uas txhim kho kev ntaus zoo tshaj plaws thaum kawg ntawm kev tsim kho, thim yog ib qho kev tshwm sim zoo tshaj plaws rau txhua qhov tsim kho. Qhov kev coj tur no yog ib qho tseem ceeb rau cov neeg tsim kho uas ua haujlwm nyob rau hauv cov kev caij nyoog nyob zoo uas muaj kev ceev.

Kev xaum sib ntaus tshaj lij ntawm kev tsim khoom pab kom pom zoo li cas txog qhov tseem ceeb ntawm lub siab ntawm tus cwj pwm, thiab muaj kev hloov kho tsim nyob rau hauv kev tsim khoom. Kev sau npe thiab kev pom los ntawm cov ntaub ntawv txog kev tsim khoom rau txhua qhov sib txawv, pab tswv yim rau kev saib xyuas thiab kev hloov kho tag lug. Qhov kev tswj hwm kev tsim khoom no tau ua rau kev tsim khoom los ntawm kev sib ntaus tshaj lij tau raug xa mus rau kev tsim khoom rau cov chaw uas xav tau kev ruaj khov zoo li nyob hauv cheeb tsam, khw tshaj tawv, thiab kev siv khw tshaj tawv.

Tsawg kawg heev ntawm zaj ua kom sov

Qhov kev tsim kho tshuab siv hluav taws xob nyob rau hauv kev tsim kho tshuab siv hluav taws xob tsim tau qhov chaw muaj qhov kub me me kompared to lwm qhov kev tsim kho tshuab siv hluav taws xob, txhim kho cov ntawv tshiab hauv qhov chaw ntau. Qhov kub me me thiab qhov kub dhau rau hauv kev tsim kho tshuab EDM txwv qhov kev hloov kho kim tuam tshoj mus rau hauv ib qhov roj kub me me nyob rau hauv qhov chaw tsim kho. Qhov kev coj kub no yog tseem ceeb thaum tsim kho tshuab siv khoom uas muaj kev nyuaj siab los yog tshuab uas xav tau cov ntawv kim tuam tshoj tshwj xeeb.

Kev pab cuam tshuab tso hluav taws xob tsham tshooj pab tswj yeej zoo dua ntawm hluav taws xob thiab sijhawm, txwv qhov kub me me thaum tseem tswj tau qhov ntev ntawm kev muab kho. Kev pab cuam kev tsim kho, suav nrog kev tswj yeej zoo li, thiab kev soj ntsuam sijhawm txog kub, txwv qhov kub me me thiab tso zais ntau dua ntawm kev muab kho. Qhov kev tswj kub no pab tsoom tshuab siv hluav taws xob tau txhawis cov kev xav tau tshaj tawm ntawm cov khoom tshiab rau hauv kev siv tshaj tawm.

Cov Lus Nug Nrov

Yuav siv dab tshuab nres tsheb los txheej li cas nrog rau kev them nyiaj?

Kev siv dab tshuab nres tsheb tuaj yeem them nyiaj rau txhua yam khoom siv uas muaj kev sib kis tau, tsis hais txog qhov nyob ntawm qhov loj, xws li thaj chaw loj, carbides, titanium alloys, Inconel, Hastelloy, thiab ceramics uas muaj kev sib kis. Qhov kev them nyiaj no ua haujlwm zoo nrog rau cov khoom uas nyuaj lossis tsis tuaj yeem them nyiaj nrog rau kev siv tshuab nres tsheb noj nrog rau qhov nyob, qhov nyob, lossis qhov kev sib kis. Kev xaiv khoom siv yog based nrog rau kev sib kis dhau dua kev them nyiaj, thiaj li muaj kev cuam tshwmsiab dav dua rau cov neeg tsim kho xaiv cov khoom siv zoo tshaj tig raws li qhov kev ua haujlwm.

Kev siv dab tshuab nres tsheb sib npaug li cas nrog rau kev siv tshuab nres tsheb noj nrog rau qhov kev cuam tshwmsiab?

Kev pab thaum siv kev tshav kub los ntim rau hauv yas feem ntau txiav kev ntim siab hauv ±0.0001 inches, feem ntau zoo dua kev ntim theej thaj teeb, tshuam tshwm tau hauv yas nyob meej lossis daim duab tseem ceeb. Qhov tsis muaj zog tshav kub tso caij tsis muaj kev plooj tawg thiab kev tso caij ntawm qhov chaw ntim uas pom tib yam hauv kev ntim theej thaj teeb. EDM sau kev ntim siab tas li tsis muaj kev hloov pauv hauv yas thiab tuaj yeem txiav kev ntim siab hauv cov ntim sab nraud thiab daim duab tseeb tseem ceeb uas yuav nyuaj rau kev ntim theej thaj teeb.

Cov ntsiab lus ntawm kev ntim siv tshav kub yog dab tsi?

Qhov loj ntawm kev pab tsim kho los ntawm kev sib ntaus sib tua thiab hluav taws xob tuaj yeem muaj qhov nce mus rau 32 rau 4 microinches Ra nyob ntawm kev sib txawv ntawm kev sib ntaus sib tua thiab kev xaiv cov cuab yeej. Qhov kev pab tsim no tsim tau qhov tshwm sim zoo ib yam sib npaug ntawm qhov chaw sib ntaus sib tua tsis muaj cov duab uas tib neeg feem ntau pom nyob rau hauv kev sib ntaus sib tua tshaib. Kev pab tsim tshiab ntxiv rau kev coj yuam sib zung zib tuaj yeem pab daws kom zoo dua rau qhov chaw sib ntaus sib tua rau kev siv tshwj xeeb, feem ntau tshem tawm yuav tsum tau ua kev pab tsim tam sim tam sim tom qab thiab kom meej pem nqi thiab sijhawm.

Puas tuaj yeem siv kev sib ntaus sib tua hluav taws xob tsis tas koom tes ntev?

Cov kev pab cuam tshuam siv hluav taws xob tshiab muaj feem ntau ntawm kev tsis tas li ntawm kev sau ceeb toom, kev coj qhauv tswj hauv qab chaw, thiab kev hloov rooj hlau nrog rau lub tshuab. Cov feem no pab tau rau kev ua haujlwm ntev thaum kawg hnub thiab kawg xyoo nyob hauv cheeb tsam, thaum twg kuj tswj tau txoj cai ntawm kev sau ceeb toom meej pem thiab kev kho kom tiav rau lub sijhawm. Kev tuaj saib xyuas nrog rau cheeb tsam ib leeg tuaj yeem saib xyuas ntau lub tshuab los ntawm ib cheeb tsam ib leeg, tso kom meej dua kev siv tshuab thiab kom meej dua tus neeg ua hauj lwm, thaum twg kuj tswj tau txoj cai ntawm kev tsim khoom.