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qt5635 diamond wire reciprocating cutting machine -0

QT5635 Diamond Wire Reciprocating Cutting Machine

  • Overview
  • Main Parameters
  • Recommended Products
Technical Specification
1. Main Technical Parameters of the QT5635
No. Item Specifications
1 Axis Travel X-axis: 350 mm Y-axis: 450 mm
2 Worktable Size (X × Y) 400 mm × 680 mm
3 Z-axis Feed Height Optional: 250 mm, 400 mm, or 500 mm
4 Machining Accuracy ±0.03 mm
5 Mechanical Structure X and Y axes: High-precision linear guide rails and ball screws
6 Speed Diamond wire speed: 0-11.5 m/s (adjustable)
Cutting speed: Depending on Materials
7 Auxiliary Systems Cooling Method: Water cooling
Lubrication: Manual lubrication system
Diamond wire diameter: φ0.12–0.45 mm
8 Drive System Stepper motor with dedicated driver
9 Power Supply AC 380V (optional 220V), 50Hz
10 Constant Tension Device Pneumatic control via air pump
11 Supported File Formats G-code, 3B code
12 Control System HL CNC control system
13 Overall Dimensions (L×W×H) 1800 mm × 1280 mm × 2100 mm
14 Machine Weight 1400 kg

2. Introduction

☆ Features:

1.Designed for precision cutting and profiling of non-conductive and ultra-hard materials in small to medium thickness ranges.

2.Machine castings undergo high-temperature stress-relief treatment to ensure structural stability and machining accuracy.

3.Utilizes reciprocating diamond abrasive wire cutting, offering lower operating costs and reduced wire consumption.

4.Equipped with a precision-controlled reciprocating wire feed system, suitable for complex contour cutting and narrow workspace applications.

5.Integrated HL numerical control system, combining user-friendly programming with real-time control for efficient and accurate machining of irregular geometries.

☆ Application Materials:

Graphite, Epoxy Resin Board, Marble, Jade, Shale, Emerald, Agate, Optical Glass, Ceramics, Ferrite, Semiconductor Materials, Silicon Carbide, Refractory Bricks, Shale, Emerald, Agate, etc.

3. Training

The supplier shall provide free on-site training for 1–2 technical personnel from the buyer’s side, with a duration of 1 to 2 days.

No.

Item

Training Content

1

Programming

Introduction to CAM programming for diamond wire cutting

Usage of G-code and 3B code

Wire diameter compensation and path offset settings

2

Operation

Overview of machine structure and components

Startup and shutdown procedures

Control panel functions

Program loading and parameter adjustment

Safe operation protocols

3

Mechanical Maintenance

Part 1: Structure Overview

– X/Y/Z axis motion system and guide rails

– Wire feeding and tension unit

– Lubrication and cooling system

Part 2: Troubleshooting

– Diamond wire replacement

– Guide wheel and wire path alignment

– Handling wire breakage or jamming

4

Electrical Maintenance

Identify key electrical components and symbols

Basics of electrical circuits

Reading control cabinet diagrams

Fault diagnosis (motor, sensor, signal issues)

5

Practical Testing

Workpiece clamping and alignment

Program dry-run verification

Actual cutting test and monitoring

Workpiece inspection and quality evaluation

4. After-Sales Service Instructions
  • From the date of delivery, the supplier provides a one-year mechanical warranty. Under normal operating conditions, the supplier is responsible for free maintenance and replacement of spare parts; however, consumable parts, wear parts, and tools are not covered under the warranty.
  • After the one-year warranty period, the supplier will provide the necessary spare parts for repairs and offer repair services at reasonable charges.

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